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post #563 of Old 04-15-2013
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Re: Low buck projects- Let's see 'em!

Well a new Main cover at WM was close to $375, and mine was beat to hell and attached by bungee cord at this point, so I opened up Don Casey's excellent book and got to work:

After spending under $50 on two yards of Sunbrella fabric, I had the thread already, $8 on a YKK zipper, $5 on binding tape and $20 on the twist button attachments (no need for a punch, heated up knife works fine- thanks again don casey) I have a new mainsail cover:

The main is shorter than the boom anyway so why pay for an extra yard of fabric?

$83 and it took about 10 hours total, using the old one as a template. Much, much easier than I thought it would be to tell the truth.

It was so easy, in fact, that for my next project I am going to follow Mr. Casey's directions and use the excess materials to make a mainsheet bag for the cockpit.
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