Ouch... I don't see why you couldn't just get the lexan cut to size by any competent glazier. The fitting and installation of it will be a bear, but nothing beyond what most competent sailors are capable of handling. Unless the lexan has some significant curvature to it, it really shouldn't be that difficult or expensive.
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You know what the first rule of sailing is? ...Love. You can learn all the math in the 'verse, but you take
a boat to the sea you don't love, she'll shake you off just as sure as the turning of the worlds. Love keeps
her going when she oughta fall down, tells you she's hurting 'fore she keens. Makes her a home.
—Cpt. Mal Reynolds, Serenity (edited)
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Still—DON'T READ THAT POST AGAIN.