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Three years ago I had to replace a 3'x3' section of my cabin top due to rotten core. I cut through the top and dug out as much rot as I could find. I cut 1/4" x 2" strips of marine grade ply and lay them fore and aft and the second layer port to starboard. I pored epoxy over each layer filling in all of the gaps. After the epoxy hardened, I epoxied fiberglass matte over the plywood to match the rest of the deck. I haven't had a leak or any visible problems since. This project took about 2 weeks. If you want to see the pictures I took during the project, let me know.
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