Join Date: Sep 2012
Location: Dania Beach
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Re: Advice on removing snapped s/s bolts from alu block
I've had this exact problem. I've tried most of the solutions posted here, including an oxy-mapp torch.
The thing that worked in the end: an arc welder.
There's corrosion between the bolt and the surrounding aluminum. It's frozen in place.
The current from the welder broke it free in under a second.
Take it to a shop with a welder. Ask them to pull the bolt.
1975 Tartan 30 Competition Rig