Originally Posted by deluxe68
Any idea just how expensive?
depends. for a 40 footer probably 40-60k if the entire deck and hull need to be reattached. el cheapo way would be another alum. rail bolted down. better is a stainless rail. the flange probably stressed and may need to be epoxy bonded before mechanical tie down. would be a good idea anyhow. that would ensure against leaks. all options very labor intensive. if your going to redo the bond, probably worth 10k more to design a higher rail for better life line stanchion holding and for more foot support. good luck. btw: examined a hudson 50 . its hull/deck bond was nothing more than a bunch of plywood boards glued to the hull and deck. that was it.