Quote:
Originally Posted by Crunch
I already figured that, $20 k in price difference over comparable fiberglass boat.
Any value in having that material in a hull? Strength, corrosion resistance, maintenance over fiberglass?
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That must be a pretty small boat you're considering. Monel is 2/3rds nickel (market price $9.40/lb) and 1/3rd copper (market price $3.85/lb). Monel sheet is such a rare item that it wouldn't surprise me if it's $20/lb or more in mill-run orders.
Using the material list for the steel Dix 43 I just came up with 15,600 lbs of monel (it's similar in strength and stiffness to steel, but about 10% more dense). Maybe $300K in material alone. So $20K won't get you much of a boat.
Fiberglass materials are about $2/lb. For small craft fiberglass has higher strength-to-weight and stiffness-to-weight ratios than monel, so fewer pounds are needed for a given boat structure of equivalent strength and stiffness. Also, a considerable amount of the original monel sheet is going to end up as scrap once all the curved pieces are cut for a sailboat.
Monel essentially doesn't corrode (neither does fiberglass), but if mild steel frames and stringers are used to save cost, the reinforcing structure of a boat can corrode.
Monel's big benefit is that it doesn't need bottom paint. Here it's a clear winner over fiberglass.
Asperida is a 52 foot monel sailboat built in 1967. At that time its cost was $15,200 more than steel. That's $98,587 difference in today's dollars.
Asperida at 41 years old has outlived lots of steel boats built at the same time, but there are
a lot of 41 year old (and older) fiberglass boats still going strong.
There's been a semi-monel (below the waterline, steel above)
Mason 36 for sale on eBay for several months. If you're keen on monel, this might be much cheaper than building one.
Good luck,
Tim