
12-24-2007
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Just another Moderator
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Join Date: Sep 2005
Location: New Westminster, BC
Posts: 8,351
Rep Power: 9
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Quote:
Originally Posted by HoffaLives
i've been given one, and the ones i've seen on boats are beautiful, but am leery of cutting into my deck to install it. has anyone ever done this?
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Cutting into the deck is a scary thought, but done properly there's no real problems with the idea. If you are only installing one, then you really have to pick your spot. Also, depending on the overhead treatment (molded liner vs attached finishes) how you finish off the inside is another issue.
The prism could also put a good dent in your head so if headroom is an issue you want to pick your spot carefully for that too.
The CS36 has relatively small ports, and I can imagine you'd appreciate a little more light.
When you cut the deck be sure to cut/dig out at least a 1/2 inch of core material all round the cutout and refill that with filled epoxy (try to go far enough that the fasteners are sealed from the core too). Getting a good bond with the inner and outer skins is important and will eliminate the possibility of subsequent wet core, even if your installation were to leak a bit.
Dry fit the prisim, mark the area of the flange on deck and then mask that off generously before bedding the prisim.. it will make clean up a lot easier and result in a much tidier looking install.
You might want to wait for some warmer weather
Good luck.
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