
01-24-2008
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Owner, Green Bay Packers
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Join Date: Sep 2006
Location: SW Michigan
Posts: 10,322
Rep Power: 9
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Do all your dry fitting of the rails before actual installation and then finish them prior to install. Teak is a naturally oily wood and it's desirable to clean it a bit with teak cleaner first to remove the surface oils and get a better adhesion of the coating. As I think I've mentioned to you before, I've found the Helmsman Spar Urethane, despite it's name, to be of poor quality for exterior use. Urethane just cannot take the UV light without breaking down. I say this from experience with the exact same product. You'd be better off with a natural spar varnish, sometimes found right next to the Helmsman at the hardware store, and you'll still get a great finish. It'll be less expensive too!
You'll probably want to use a drill press to drill the holes in the rails after a precise measuring of the existing bolt pattern. If you don't have one, or a friendly neighbor who does, just toodle on down to your local machine shop (could even be one that's part of a local auto parts store that does machine work) and nicely ask them to borrow their drill press for ten minutes. Since you brought your drill bit and countersink with you they'll probably be gracious.
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“Scientists are people who build the Brooklyn Bridge and then buy it.”
Wm. F. Buckley, Jr.
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