Solar panel mount fabrication - SailNet Community

   Search Sailnet:

 forums  store  


Quick Menu
Forums           
Articles          
Galleries        
Boat Reviews  
Classifieds     
Search SailNet 
Boat Search (new)

Shop the
SailNet Store
Anchor Locker
Boatbuilding & Repair
Charts
Clothing
Electrical
Electronics
Engine
Hatches and Portlights
Interior And Galley
Maintenance
Marine Electronics
Navigation
Other Items
Plumbing and Pumps
Rigging
Safety
Sailing Hardware
Trailer & Watersports
Clearance Items

Advertise Here






Go Back   SailNet Community > On Board > Gear & Maintenance
 Not a Member? 
  #1  
Old 07-19-2010
Dcneuro's Avatar
Member
 
Join Date: Nov 2006
Location: Long Branch, NJ
Posts: 94
Thanks: 0
Thanked 0 Times in 0 Posts
Rep Power: 8
Dcneuro is on a distinguished road
Solar panel mount fabrication

I am trying to fabricate a mount (finally) for my 24" x 20" 20w solar panel. I plan to use those fast mount rail clips to hold the mount to the stern rail. I found planks of press-board in a 1x2 at Home Depot, which have some coating on them, they are white, and are said to be water resistant. I presume this would not work as is, but would if I were to coat them with epoxy? I have also heard that home stores also carry a similar version made of vinyl, in like a 1x3? I presume this would work as is, as it would be similar to starboard.

Thoughts?
__________________
Dr. S.
"Eh Winds Up, Doc?"
Bristol 32
Reply With Quote Share with Facebook
  #2  
Old 07-19-2010
dhays's Avatar
Senior Member
 
Join Date: Jul 2010
Location: University Place, WA
Posts: 626
Thanks: 0
Thanked 1 Time in 1 Post
Rep Power: 5
dhays is on a distinguished road
I have no idea what the mounting would look like, but despite using epoxy on it, I would be leery of using pressboard in a constantly wet environment. I would look at marine grade plywood or even teak. But again, I'm not sure of what the application will be like.

Dave
__________________
47*20'11.7" N
122*35'20.8" W
S/V Legacy, Catalina 400 MkII, Hull #328
My Blog on
To view links or images in signatures your post count must be 10 or greater. You currently have 0 posts.
Reply With Quote Share with Facebook
  #3  
Old 07-19-2010
imagine2frolic's Avatar
Senior Member
 
Join Date: Aug 2008
Posts: 1,831
Thanks: 0
Thanked 1 Time in 1 Post
Rep Power: 7
imagine2frolic is on a distinguished road
Bite the bullet, and buy some tracks, or rails. They won't fail you, and things seem to fail at the worst times........i2f
__________________
20 MPH ain't fast unless, you do it in a 1000sq 3/2 house on 10foot waves
To view links or images in signatures your post count must be 10 or greater. You currently have 0 posts.


BORROWED, No single one of us is as smart as all of us!
To view links or images in signatures your post count must be 10 or greater. You currently have 0 posts.



To view links or images in signatures your post count must be 10 or greater. You currently have 0 posts.
Reply With Quote Share with Facebook
  #4  
Old 07-19-2010
Dcneuro's Avatar
Member
 
Join Date: Nov 2006
Location: Long Branch, NJ
Posts: 94
Thanks: 0
Thanked 0 Times in 0 Posts
Rep Power: 8
Dcneuro is on a distinguished road
What kind of tracks or rails? Not sure what you are referring to.
__________________
Dr. S.
"Eh Winds Up, Doc?"
Bristol 32
Reply With Quote Share with Facebook
  #5  
Old 07-19-2010
bljones's Avatar
Senior Member
 
Join Date: Oct 2008
Location: South Coast Ontario
Posts: 8,150
Thanks: 32
Thanked 71 Times in 64 Posts
Rep Power: 7
bljones has a spectacular aura about bljones has a spectacular aura about
DON'T USE PRESSBOARD!

Want a cheap mount for a small, light solar panel?
Use 1" ABS pipe and fittings, found in the plumbing section of your local big box store. Use four 90 degree fittings and four lengths of pipe to create a frame, use stainless screws to fasten the panel to the pipe frame, like you see here:





then use the necessary combination of rail hardware fittings or hose clamps and more ABS pipe to attach it all to your rail. If you want to get fancy, paint the ABS white.

DON'T USE PRESSBOARD!

Last edited by bljones; 07-19-2010 at 07:28 PM.
Reply With Quote Share with Facebook
  #6  
Old 07-19-2010
dhays's Avatar
Senior Member
 
Join Date: Jul 2010
Location: University Place, WA
Posts: 626
Thanks: 0
Thanked 1 Time in 1 Post
Rep Power: 5
dhays is on a distinguished road
That look like a great idea!

Dave
__________________
47*20'11.7" N
122*35'20.8" W
S/V Legacy, Catalina 400 MkII, Hull #328
My Blog on
To view links or images in signatures your post count must be 10 or greater. You currently have 0 posts.
Reply With Quote Share with Facebook
  #7  
Old 07-20-2010
imagine2frolic's Avatar
Senior Member
 
Join Date: Aug 2008
Posts: 1,831
Thanks: 0
Thanked 1 Time in 1 Post
Rep Power: 7
imagine2frolic is on a distinguished road
This is a picture from the outside, and underneath. The panel frame had predrilled holes on the bottoms of the frame. On my previous boat I took a track for a genoa car. Ran it perpendicular to the length with several struts, and then used the same Sea Dog rail mounts, so it could swivel. I did add as large as a washer as would fit on the inside too, and some never seize.

Sea Dog Rail Mount Brackets Rail Mount Bracket *Pr* - 327100-1 - BoatersWorld.com

There are actually 2 per package, so I ended up with lots of extras ......i2f
Attached Thumbnails
Solar panel mount fabrication-mvc-001f.jpg   Solar panel mount fabrication-mvc-004f.jpg   Solar panel mount fabrication-mvc-033f.jpg  
__________________
20 MPH ain't fast unless, you do it in a 1000sq 3/2 house on 10foot waves
To view links or images in signatures your post count must be 10 or greater. You currently have 0 posts.


BORROWED, No single one of us is as smart as all of us!
To view links or images in signatures your post count must be 10 or greater. You currently have 0 posts.



To view links or images in signatures your post count must be 10 or greater. You currently have 0 posts.
Reply With Quote Share with Facebook
  #8  
Old 07-20-2010
hellosailor's Avatar
Plausible Deniability
 
Join Date: Apr 2006
Posts: 10,611
Thanks: 2
Thanked 87 Times in 85 Posts
Rep Power: 10
hellosailor has a spectacular aura about hellosailor has a spectacular aura about
Doc, go to the dollar store and buy a $5 cutting board. It will be made of white high-density polythene of some sort, 1/2" thick or more. Better than anything you'll find in the hardware store unless they're selling blocks of HDPE or UHDPE. Despite the odd source--this is the right material for the job. No problems with water or UV and you work it just like wood.
Reply With Quote Share with Facebook
  #9  
Old 07-20-2010
Dcneuro's Avatar
Member
 
Join Date: Nov 2006
Location: Long Branch, NJ
Posts: 94
Thanks: 0
Thanked 0 Times in 0 Posts
Rep Power: 8
Dcneuro is on a distinguished road
Quote:
Originally Posted by bljones View Post
DON'T USE PRESSBOARD!

Want a cheap mount for a small, light solar panel?
Use 1" ABS pipe and fittings, found in the plumbing section of your local big box store. Use four 90 degree fittings and four lengths of pipe to create a frame, use stainless screws to fasten the panel to the pipe frame, like you see here:





then use the necessary combination of rail hardware fittings or hose clamps and more ABS pipe to attach it all to your rail. If you want to get fancy, paint the ABS white.

DON'T USE PRESSBOARD!
That actuallly looked pretty nice. What exactly is ABS pipe and what is it made of? On another note, how many watt panels are those? How do you connect it to your vessel?
__________________
Dr. S.
"Eh Winds Up, Doc?"
Bristol 32
Reply With Quote Share with Facebook
  #10  
Old 07-20-2010
Dcneuro's Avatar
Member
 
Join Date: Nov 2006
Location: Long Branch, NJ
Posts: 94
Thanks: 0
Thanked 0 Times in 0 Posts
Rep Power: 8
Dcneuro is on a distinguished road
I also noted this evening that Home Depot sells solid vinyl 1x 2's. I presume this would work ok also?
__________________
Dr. S.
"Eh Winds Up, Doc?"
Bristol 32
Reply With Quote Share with Facebook
Reply


Currently Active Users Viewing This Thread: 1 (0 members and 1 guests)
 
Thread Tools

 
Posting Rules
You may post new threads
You may post replies
You may post attachments
You may edit your posts

BB code is On
Smilies are On
[IMG] code is On
HTML code is On


Similar Threads
Thread Thread Starter Forum Replies Last Post
A Little Help from the Sun Don Casey Cruising Articles 0 12-20-2001 07:00 PM
Choosing and Installing Solar Panels Sue & Larry Gear and Maintenance Articles 0 11-06-2000 07:00 PM


All times are GMT -4. The time now is 06:47 AM.

Add to My Yahoo!         
Powered by vBulletin® Version 3.8.7
Copyright ©2000 - 2014, vBulletin Solutions, Inc.
SEO by vBSEO 3.6.1
(c) Marine.com LLC 2000-2012

The SailNet.com store is owned and operated by a company independent of the SailNet.com forum. You are now leaving the SailNet forum. Click OK to continue or Cancel to return to the SailNet forum.