
03-26-2011
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Senior Member
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Join Date: Sep 2008
Location: Victoria B.C. Canada
Posts: 5,777
Rep Power: 4
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There is an entire industry stripping off gelcoat and repairing the dreaded "osmosis". There are very expensive tools made and sold specifically for this. Fear is good for this as well as many industries.
Jan de Groot, a surveyor with decades of experience going back to the days before fiberglass has never seen gelcoat blisters progress past the mat layer just under the gelcoat and into the structural roving of a hull, nor one damaged in such a way as to be unsafe or unusable.
There have been issues such as the fire retardant resins used by Uniflite/Valiant referred to in the article (but not named) and that was a unique situation due to the additive used to make the resin fireproof. This problem was deeper than the gelcoat and existed throughout the laminate. Since fixed by the builder.
And the rare case of blistering that does go through the laminate because of contaminated fiberglass cloth/roving.
I have personally heard of many cases of blisters but none past the mat layer and into the structure. If there are a few, pop them, dry them, grind to get to the laminate but not past it and epoxy fill them, paint and you are good to go. If they are covering the whole hull removing the gelcoat and the mat below it is the answer to a good finish.
But don't live in fear of the hull falling apart because it just doesn't happen.
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Brian
Living aboard in Victoria Harbour
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