
01-08-2012
|
|
Senior Member
|
|
Join Date: Mar 2008
Posts: 744
Rep Power: 5
|
|
|
We build waste water treatment systems using almost exclusively polyethylene tanks, about 100 tanks a year, in sizes from 20 gallons to 12,500 gallons. We install bulkhead fitting from 1/2 pipe size to 12 pipe size. The bulkheads get installed from the inside with the gasket on the inside, and the nut on the outside. We never go into the tanks. We cut the hole the then reach through the top handhole with a measuring tape that we poke out the hole in side or bottom that we just cut. Then we slide the bulkhead and gasket down the tape measure to the hole and pull it through from the outside. Then you put the nut on.
We have had leaks, because rotomolded tanks are often not uniform thickness. The gasket can take up the difference if the total difference is less than half the gasket thickness. If the difference is greater we cut a thicker gasket. Our standard gasket now on larger sizes, 3" and up is a 1/2" thick gasket. This has really made a big difference. Sometimes though the difference is just too great. I've used a hand grinder with a wheel installed backwards to back ream the hole to a more uniform thickness. For the 6" and up sizes I even have a fixture that holds a router on the inside while being guided from the outside. We also replace leaking or broken fitting using an electricians fish tape to feed a rope through the bulkhead. Then we pull it out and slide a new one down the rope.
We work with lots of nasty stuff too. 66 Baume sulphuric acid, 50% Sodium Hydroxide etc. and almost every tank has bulkhead fittings. Our experience with welded fittings, mostly in large sizes has been very poor. We just repalced a 6" one on a 10,500 gallon tank because the weld cracked. We installed a curved flange bolted bulkhead instead.
Gary H. Lucas
|