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anerussis 10-16-2012 09:13 PM

How I replaced Windows on my C&C 26
 
Early this afternoon I removed one of the main cabin windows. Despite trying to be patient and very careful I managed to bend the window frame. Trying to get the old plastic out was futile. The previous owner had tried to replace the windows using thin Home depot plastic and tons of some kind of adhesive that was rock hard.
What I did was:
(1) I cut 1/4" dark tinted cast acrylic approx 1" or so larger then the metal frame top and bottom and added about 6" left and right which I cut semi circular.
(2) Pre drilled 8 screw holes - one each side and 3 top - 3 bottom.
(3)Positioned window and outlined its shape and screw holes with pencil on the boat.
(4)Masked about 1/4" outside the line and applied a bead of white adhesive ( Dow 795) and double sided automotive tape. ( Used white adhesive which blends better with the white fiberglass just in case the caulking job is not perfect).
(5)Carefully positioned windows using the screws as pilots and only snugged the screws.
(6)Ran my latex gloved finger around the perimeter silicone adhesive and immediately removed the masking tape and the protective film on the windows.
(7)Went down below and also masked the inside of the windows and applied another line of adhesive.

**For one window from start to finish it took me approx 3 hours most of which was surface preparation, with some stressful moments when caulking.

**The total material cost for two windows was: The acrylic for both windows $67, the 3m automotive tape $19.67, the adhesive caulking ($13.49 /tube) bought 2 for $26.98, latex gloves $3.55, Alcohol cleaner $1.59. Total cost $118.79
Will get to the second window when I find time and weather permits.

The finished job looks better then I expected and at least in my opinion, seems to give the boat a fresher look. Now lets hope the silicone adhesive holds and the window wont leak at least for the next couple of years.
UPDATE
I have now also completed the second window. I think the job I did is not perfect but it seems OK and from a distance looks great. BUT I am disappointed that close-up and when the sun hits the windows I can see my not so straight and un-even silicone and tape lines through the dark tinted plexi. --- On the positive - it only cost me less then $65 / window and judging from a recent thunder storm the windows don't leak anymore.

jsaronson 10-16-2012 10:55 PM

Re: How I replaced Windows on my C&C 26
 
Good job! Hope you used Sikaflex silicone or Dow 795.

davidpm 10-16-2012 11:09 PM

Re: How I replaced Windows on my C&C 26
 
Pictures?

MARC2012 10-17-2012 08:39 AM

Re: How I replaced Windows on my C&C 26
 
Good job considering same.marc

anerussis 10-17-2012 08:45 AM

Re: How I replaced Windows on my C&C 26
 
Quote:

Originally Posted by davidpm (Post 934631)
Pictures?

Stressful doing the first window and also silicone all over me - now that I learned how will take pictures when I do next window.

anerussis 10-17-2012 08:45 AM

Re: How I replaced Windows on my C&C 26
 
Quote:

Originally Posted by jsaronson (Post 934623)
Good job! Hope you used Sikaflex silicone or Dow 795.

Yes I did use Dow 795 --

floridajaxsailor 10-18-2012 10:09 PM

Re: How I replaced Windows on my C&C 26
 
seems like a success
persistance pays off
I will be doing the windows on my C&C 28 later this month
would love to chat about it sometime
perhaps email or phone
cheers
-JD

anerussis 10-19-2012 08:30 AM

Re: How I replaced Windows on my C&C 26
 
Quote:

Originally Posted by floridajaxsailor (Post 935773)
seems like a success
persistance pays off
I will be doing the windows on my C&C 28 later this month
would love to chat about it sometime
perhaps email or phone
cheers
-JD

I think the job I did is not perfect but it seems OK and from a distance looks great. BUT I am disappointed that close-up and when the sun hits the windows I can see my not so straight and un-even silicone and tape lines through the dark tinted plexi. --- On the positive - it only cost me less then $65 / window and judging from a recent thunder storm the windows don't leak anymore.

BubbleheadMd 10-19-2012 09:37 AM

Re: How I replaced Windows on my C&C 26
 
Quote:

Originally Posted by anerussis (Post 935895)
I think the job I did is not perfect but it seems OK and from a distance looks great. BUT I am disappointed that close-up and when the sun hits the windows I can see my not so straight and un-even silicone and tape lines through the dark tinted plexi. --- On the positive - it only cost me less then $65 / window and judging from a recent thunder storm the windows don't leak anymore.

You're personally invested in the project, so you see and are irritated by any imperfection. I admire your desire to get it right, but don't let this little imperfection drain the joy out of a job well done.

"Perfection is the enemy of good enough."

jsaronson 10-19-2012 09:39 AM

Re: How I replaced Windows on my C&C 26
 
When you do the other side spray paint the edge where the tape will go with black paint. Like the prior post said, don't sweat it!


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