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Go Back   SailNet Community > On Board > Gear & Maintenance > More Zinc Please...
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Thread: More Zinc Please... Reply to Thread
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Topic Review (Newest First)
11-13-2008 02:22 PM
sailingdog
Quote:
Originally Posted by jbondy View Post
Dog, Thanks. I too have this problem and will find this helpful. Three questions:

1. I have a memory circuit for the stereo, which is switched so I can stop the battery drain during long periods of non-use. I'll switch it off before doing the leak test. I know this isn't a "leak", but does this minimal powered ciircuit contribute to the zinc corrosion?
If there isn't a ground leak to the water...then it shouldn't matter. BTW, I would highly recommend that you physically disconnect all the wires for the DC ground leak testing...

Quote:
2. I have a bilge pump with a float switch. As long as it's not actively pumping, this shouldn't affect the leak test, should it? In your preliminary diagnosis test, I assume you are referring to bilge pumps with electronic switches that draw current as part of the sense circuitry. A float switched bilge pump shouldn't have to be disabled before the leak test, correct?
see above.

Quote:
3. Your instructions tell how deterine if you have a leak. How do you isolate it if you determine you have one?

TIA
I don't give instructions for isolating or fixing a DC ground leak, because they're very specific to each individual case.
11-13-2008 02:08 PM
jbondy Dog, Thanks. I too have this problem and will find this helpful. Three questions:

1. I have a memory circuit for the stereo, which is switched so I can stop the battery drain during long periods of non-use. I'll switch it off before doing the leak test. I know this isn't a "leak", but does this minimal powered ciircuit contribute to the zinc corrosion?

2. I have a bilge pump with a float switch. As long as it's not actively pumping, this shouldn't affect the leak test, should it? In your preliminary diagnosis test, I assume you are referring to bilge pumps with electronic switches that draw current as part of the sense circuitry. A float switched bilge pump shouldn't have to be disabled before the leak test, correct?

3. Your instructions tell how deterine if you have a leak. How do you isolate it if you determine you have one?

TIA
11-13-2008 01:55 PM
sailingdog Phoxie-

If you're on a mooring, chances are good that it is one of two issues. The first is that you got cheap zincs...and the material got eaten away because of the quality of the material used. If you bought "brand name" zincs, then the problem is more likely a DC ground leak on your boat.

To find a DC ground leak, use the instructions I posted a while back, which I've re-posted here.

Quote:
If you want to test to see if you have a DC-based ground leak, the test for that is rather simple. The steps for seeing if you have a DC-ground leak are as follows:

First—the preliminary diagnosis test:


1) Turn off all equipment and disconnect any solar panels
2) Disconnect the positive side of the battery banks.
3) Leave the main battery isolation switch turned on for the bank in question
4) Set the meter to VDC mode, range appropriate for your battery bank
5) Connect the meter between the positive terminal and the disconnected cable

The meter should give no reading. If it reads XX volts for your XX VDC system, one of two things is happening.

1) You've left some equipment connected and turned on. This could be a bilge pump, a power feed to a stereo for the radio's memory and clock functions, or a hard-wired fume detector.

2) If you've disconnected all the "hard-wired" equipment and still get a reading, then you've most likely got a ground leak in your boat's DC system.

The Ground Leak Check:

1) Set the meter in Ohm mode and set it to the lowest range (x1).
2) Connect the leads of the Ohm-meter (or multimeter in Ohm mode) to the disconnected positive lead and the negative terminal of the battery.

The meter is now reading the resistance of any circuit to ground that exists in the boat's wiring. The reading on the Ohm meter display can help you identify the cause of the leak.

0-10 Ohms means it is most likely a piece of equipment left on
10-1k Ohms is a low-drain piece of equipment left on, or a serious ground leak
1k-10k Ohms is a minor leak
10k+ Ohms is an insignificant leak

How Big is The Leak?

The ammeter function of the multi-meter can tell you what the current leakage is. If your meter can read up to 10 Amps DC, then you can use it to measure amperage for leaks down to about 1.3 Ohms resistance on a 12 VDC system, or 2.6 Ohms for a 24 VDC system.

To see how big the leak is, put the probes on the positive battery post and the disconnected cable. The meter readings can be interpreted as shown:

<1mA — insignificant leakage
1–10mA — minor leakage
10mA–1A — major leak or some equipment left on
>1A — Usually some equipment left on.
11-13-2008 01:34 PM
phoxie I am also on a mooring/floating dock and my two zincs were gone when I pulled by boat out this year. My thru hulls and prop were in good shape. How do I find out what is eating my zincs?
11-13-2008 12:47 PM
camaraderie Trantor...sometimes it is simply a matter of poor contact electrically between the zinc and the shaft. Shaft needs to be birght metal...and when you install the zinc you need to tighten the bolts then pound the zinc with a mallet onto the shaft, then tighten the bolts some more.
Pardon the "basics" lesson if you already know this but thought it might be helpful for you and/or others.
11-13-2008 10:47 AM
trantor12020 I suppose Zinc is one of those things that looks bad means good. Once I had a Zinc that looks almost new after a year. Well I can't say the same for my prop. Had the prop & Zinc replaced. I must have used a China made Zinc. Now I make sure I get the proper Zinc.
11-13-2008 10:39 AM
DrB
SD - Think I found it...

your instructions on who to check for leaks, so I'll give those a try next spring. I did install a new radio/CD player this summer and it has a clock. It is wired directly to the battery bus bar with a fuse interlink. I don't recall the older radio having a clock. Maybe that is the cause for the increase current. The radio is grounded to common ground. The good news is that I don't see evidence of galvanic corrosion elsewhere on the boat, so even though the zincs are pretty much gone, they appear to be working.

Even new, the zincs are small, probably only a pound or so. When I bought the bought last year, the PO had installed two of these zincs and when I pulled it 3 1/2 months later, about 40 to 50% of them were gone, so since the boat sat in the water from May 1 to November 12 this year, the additional loss may be due to the almost 100% increase in-water time.

The waters that the boat is in is Salem Harbor, MA.
11-13-2008 10:05 AM
sailingdog DRB—

You might want to check the boat and see if you have a 12 VDC leak. I've posted instructions on doing so previously... if you'd like me to repost them here, let me know.

BTW, if you're on a mooring, I seriously doubt it is a stray current problem, since the nearest boat to you is probably at least 30' away. Stray current doesn't travel very far, especially in salt water, since it will want to ground out.
11-13-2008 09:33 AM
rrh Could you have a bad engine ground? I had a twin engine boat that had a loose ground and ate zincs for lunch. The boat was kept on a trailer but probably did a dozen or more offshore trips per year. With the ground problem, zincs would not last for a year. I couldn't blame it on other boats at a marina as I was on a trailer. Hope others will have some good ideas, but that's where I would start.

Richard
11-13-2008 08:32 AM
DrB
More Zinc Please...

We hauled the boat today and I went up and looked it. Every thing looks great below the waterline, except the zincs are way past gone; (about) 30% left. We have two zincs on the shaft. Both zincs are held on by two bolts and on both one of the bolts (and the nuts holding them in) were eroded away and gone.

I am a little surprised since were are on a mooring and we don't have a a lot of electronics on our boat, standard sailing instruments, autopilot, radar, radios, but no electric head, a/c, winches. We use the boat every weekend and run the motor about 50 h a year and only for roughly 15 minutes to get into and out of the mooring filed. Our mooring field has a lot of boats, but I am no where near a marina.

Questions:

Add more zincs next year?
Am I having too much stray current and if so, how to find and isolate?

DrB

 
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