
10-08-2010
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48' wood S&S yawl
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Join Date: Aug 2009
Posts: 421
Rep Power: 3
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Quote:
Originally Posted by RichH
The spade rudder is more vulnerable to catastrophic fatigue failure for several reasons:
1. its essentially a 'cantilever', an unsupported 'pole-like' structure that by 'material strength' or 'stress analysis' due to its stress carrying 'geometry' is approximately 1/4th as strong as a 'barn door', etc rudder. Therefore a cantilevered spade rudder needs to be 4X 'beefier', etc. to do the same job as a rudder that supported also on the 'bottom' of the rudder. {Hold this in your mind for a minute: 1/4 as strong.}
2. the Shafting is commonly fabricated from common 300 series stainless steel. 300 series stainless steel has a 'problem' - fatigue failure. The design limit for fatigue service of common 300 series - called 'endurance limit' is ~30,000 psi, while the ultimate tensile strength UTS of the material is ~90,000 psi. {Hold this in you mind for a minute: add another 1/3 less strong = ~1/10th as strong ... because the shaft is allowed to 'flex' in the region of the cantilever connection to the hull}
So by simple 'static' analysis (using same materials and shafting diameter on both rudder types) a spade rudder shafting needs to be ~10X as strong as a 'barn door' or skeg hung rudder.
So, can a spade rudder be used for 'blue water' and survive all that dynamic stress load cycling? .... yup it can! It's just that the the shafting - the component that usually breaks' - has to be 10X stronger, larger, better and more critically designed, using 'better' and more fatigue compatible materials, larger bearing, etc. etc. etc. ..... or it will fall off by fatigue fracture of the shafting - about 1 million load cycles above that 30,000 psi limit.
All that stated, a spade rudder is a MUCH better hydrodynamic device - less drag, less prone to 'stall', usually 'under' the boat and therefore less vulnerable to 'ventilation-cavitation' etc., requires less power to steer, etc. etc. etc. but its HAS to be ultimately more expensive and much better built because the job that its 'shafting' has to do in 'cantilever stress and enhanced fatigue vulnerability' is much much more than a pintle hung rudder.
A guestimate would be TEN TIMES stronger ... just because its a 'cantilever' made of quite fatigue inferior materials.
Note - I didnt even mention 'crevice corrosion' which is enhanced and further propagated by fatigue/embrittlement - two nasty and simultaneuos failure modes.
For my boat for the open ocean I simply will not have a spade rudder because its just too damn vulnerable due to geometry, high stress in the WRONG area/component and vulnerability to fatigue fracture .... because its a 'cantilever' and its shafting is STAINLESS STEEL. To build a 'good' one takes a LOT of extra expense to do it 'right'.
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Yeah that pretty much sums it up. Note also that as the shaft flexes the bearing holding the shaft in place has to be engineered to account for the additional stress. It's a tradeoff beween mechanical robustness and hydrodynamic efficiency.
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