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How to clean heavy bio-build-up in fresh water tanks

2.4K views 17 replies 8 participants last post by  pdqaltair  
#1 ·
Hi all,
So in bringing my fresh water system on-line I'm faced with cleaning these severely neglected SS water tanks. There was very little water in them the last few years and the PO was lax on maintenance. I have no idea if he actually used or ever cleaned them, but there is a good amount of black biofilm jelly. I bought a cheap transfer pump to take the load off my water pump and system for this operation, but all I have is a 6" opening and the stainless tanks have partitions which make scrubbing impossible. I've been using compressed air and a tube to agitate and get past some of the gussets and using the transfer pump pickup line like a vacuum with constant inflow of fresh water and bleach overnight.
I'm trying to find something that will reliably eat this crap preferably while I sleep.
I'm sure someone's been in this boat before ;)
Ps, I have read many old threads on chlorine etc. non of which have addressed this biofilm and scrubbing issue.
 
#2 ·
A 6" opening could be just enough room to finagle a drill with a step bit into the tank to cut some holes in the baffles. Then perhaps a pressure washer wand can be inserted through those holes?

If you can reach the top of different areas of the tank, then cutting additional access ports in baffled areas would work.

Just spitballing. Once this stuff gets attached it can be hard to get off by any practical chemical treatment.

Mark
 
#5 ·
A 6" opening could be just enough room to finagle a drill with a step bit into the tank to cut some holes in the baffles. Then perhaps a pressure washer wand can be inserted through those holes?

If you can reach the top of different areas of the tank, then cutting additional access ports in baffled areas would work.

Just spitballing. Once this stuff gets attached it can be hard to get off by any practical chemical treatment.

Mark
There are some spaces in the baffles. It appears they were assembled as strips to the outer contours and spot welded, leaving odd triangular shapes thru them. Still not regular enough to allow access. The tubing on the air-gun produces a violent bubbling. I think I just have to keep at it ;/
Maybe some baking soda today ?)
 
#3 ·
When you say you've used bleach & water, how much have you diluted the bleach?

My thought would be to remove all water and add 5 gallons of the highest concentration bleach you can find, 6%.
Then go for a sail in a stiff chop for a week or so. Or maybe a few weeks.

Bleach won't hurt SS. Or fittings.

Mark
 
#4 ·
When you say you've used bleach & water, how much have you diluted the bleach?

My thought would be to remove all water and add 5 gallons of the highest concentration bleach you can find, 6%.
Then go for a sail in a stiff chop for a week or so. Or maybe a few weeks.

Bleach won't hurt SS. Or fittings.

Mark
Yeah, I could use a few weeks of agitation ;)
 
#6 ·
As commercial maple syrup operators we clean a lot of stainless steel. There is a safe and efficient cleaner called MilkStone Remover and Acid Rinse, a dairy industry product we pick up from Fleet Farm. Use hot water for most effectiveness. We also use 30% Hydrogen peroixide, this is very strong, use gloves! For our boat water tanks we prefer H2O2 to bleach as it leaves no after smell, nor does it damage any plumbing lines. When left in water for more than a day it just releases that extra oxygen particle and becomes inert. We've brought life back to old dairy equipment with no problems. Good luck, Melinda
 
#9 ·
So the tanks are starting to resemble something like clean after 2days. I'm pondering non-porous, crystalline poly-shapes that would float, be large enough to not clog the pick up tube and would provide constant mechanical cleaning while under way like an abrasive polishing tank in addition to the usual.
 
#11 ·
Sorry, should have stated we use food grade hydrogen perozoxide, H2O2. Regular H2O2 has some additives that make it not suitable for use in food processing. When washing our maple sap collecting lines we use one quart of the 35% per 60 gallons of water for disinfecting. We buy it on line from 35% Food Grade Hydrogen Peroxide Discount Ordering Page - Since 1983. We get the 4 gallon box but this place sells small quantities as well. I have seen other online sources as well, depending on where you are you can find stores that stock it.
 
#13 ·
Right, not as an addition for consumption. The process we use for our sap collection tubing includes the addition of air pressure to pressurized water with the H202. This provides some agitation and scrubbing action in the tubing. In situations with heavy biofilm we would use the acid wash, followed by rinsing, then disinfecting with H2O2.

The sap storage tanks we use all have easy access for cleaning and are all repurposed from the dairy industry. One of them though did come with a tank washing appliance as a labor saving device. This is a device with a high pressure pump and swirling spray heads that are inserted in to the top of the tank. You fill up two reservoirs with acid wash and disinfectant, connect it the tank drain and to hot and cold water and it automatically sprays, circulates and then dumps the solutions and rinse water after a certain amount of time. Some method like this could possibly be applied to the water tank in question?
 
#14 ·
Also I should add, H2O2 is primarily a disinfectant, not a cleaner. When we are cleaning our sap tubing the air pressure agitation provides the cleaning. Unless it especially dirty when we then use the acid cleaner along with agitation to work on heavy biofilm.
 
#15 ·
We cleaned waste water membranes using caustic soda, lye, sodiium hydroxide its what is in Oven cleaners. Won’t touch ss but will eat aluminum like you won’t believe. WEAR GOGGLES & GLOVES!!!! Heat helps a lot. About doubles the efectiveness of most cleaners for every 10 F you raise it. We cleaned at 110 F. If a system wouldn’t clean we purchased a water heater.
A good way to heat the cleaner in a stainless tank is a Hot Water High Pressure Washer. I used to rent them all the time for cleaning.
 
#16 ·
Restaurant industrial grease remover with also cut the gunk. I'd alternate some nights with it. Wear gloves and eye protection. It will eat you alive.

Also, people swear that pool cleaner is better than regular bleach. I did a bake off and realized that they were right.

I'd get something like this:

Drill Brush Set Power Scrubber Brushes with Extension Attachments Handle All Purpose Cleaning Kit for Bathroom Floor Grout Toilet Tile Shower Tub Kitchen Car Detailing Grill 7 PCS Devinci https://a.co/d/5iX4QuC
 
#17 ·
May sound silly, but when I was a waiter we used crushed ice to clean the BUNN coffee pots.

Put crushed ice and some water along with a cleaner (you could probably use baking soda,) in the tanks then go sail your butt off. The rougher the water/wind the better better. The ice grinding/slapping against the sides of the tanks acts as an abrasive without causing any damage or creating any contamination. Worth a try.

Same for cleaning holding tanks......

Cheers
 
#18 ·
48D North gets the gold star.

Caustic cleaners are good for grease and burned on grease, but not bio films. Bleach is good for sanitizing after cleaning, but not for this type of cleaning. A few percent organic acid, such as citric acid, is the best approach for a combination of biofilm and scale. And it will pasivate the stainless tank at the same time. A common recommendation in food processing, and at least a few boat builders.

Every sailor should keep some citric acid on hand. Many uses. Inexpensive, perhaps the most effective organic acid for most uses, and safe.
  • ASTM/ISO standard for passivizing stainless.
  • Rust remover. Also brown waterline stains.
  • Urine deodorizer.
  • Cleaning biofilm.
  • Scale removal. Lactic acid is slightly better.
  • Neutralize bleach (pH and chlorine both).