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Not familiar with your particular motor but have replaced the pull cord on others. IIRC, on some, you have to re-wind the return spring before re-terminating the cord? Kind of hard to see how it works from the picture.

Paul T
I would agree with this assessment. Disassemble it again, inspect all components to make sure nothing got damaged. Rewind and assemble. sometimes you just have to do things twice to get it right. Trust me, this happens a lot in my line of work, a lot of jobs get done twice.
 
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